Eco-Friendly scrap plastic circulating machine to oil
Basic Info
Model No.: LJ-9
Product Description
Eco-Friendly scrap plastic circulating machine to oil
Introduction of Eco-Friendly scrap plastic circulating machine to oil
This plant does not have to get rid of silt, moisture content, iron wire impurity and so on from the scrap plastic, directly loads in the rotary system high temperature atmospheric pressure split processor, catalyses, heats up, distils oil steam, the oil gas through the condenser, the liquefied part condense into the oil mixture, and the unliquefied part holds through the fuel gas system into the processor bottom to burn.After the mixture oil condense, put into fractionation processor to heat though catalytic reforming process, and get the oil steam. Then the oil steam through the condenser to be basic fuel, and add various additives to become qualified fuel.
Raw materials of Eco-Friendly scrap plastic circulating machine to oil
Item Raw Materials Output Tyres Steel wire tyre 40%--50% Nylon tyre ≈40% ≈35% Paper pulp Coarse material ≈15% Water washing material 23%-26% PE material ≈70% Cable skin PE cable skin ≈85% PVC cable skin ≈25% Pure rubber cable skin ≈35% Telephone wire ≈50% Life Garbage Pure plastic bag ≈50% Coarse material with water ≈15% Weaves & Handbags ≈60% shoes Sports shoe`s sole 27%-33% Black rubber ≈35% Gum outsole ≈45% Others Common rubber pipe ≈30% Carpets ≈35% Aluminum foil ≈30% Car glass bead ≈50% PP Beverage bottle ≈50%
Working process of Eco-Friendly scrap plastic circulating machine to oil
1.Feeding requires 1-2 hours. Tires less than 1.4 meters can be directly fed into the tire. Large tires need to be cut and then fed; plastics are fed by automatic feeders or conveyor belts;
2. Heating takes about 6-8 hours. Normally, oil and gas will be produced when heated to 180 degrees. At 240-260 degrees, oil and gas will be produced in large quantities.
3. Cooling, oil and gas condenses into fuel oil through the cooling system;
4. During the pyrolysis and recovery of exhaust gas, in addition to oil and gas, some flammable but non-condensable gases will be generated. We call this [exhaust gas." This gas can be directly recovered for heating the pyrolysis reactor to save energy. fuel;
5. Carbon black and steel wire slagging, the end of the cracking process, oil and gas out of the reactor, the need to discharge the reactor inside the residual material, to carry out a new cracking process, these residues mainly include carbon black and steel wire used to make tire plastic.
Treatment of the raw material
↓
Hydraulic automatic feeding in
↓
Automatic slag-out ← pyrolyzer → desulphurization and deduster
↓ ↓
Air package draft fan
↓ ↓
1st tube condenser first 2nd purifier
↓ ↓
2nd tube condenser second 2nd purifier
↓ ↓
Cooling tower ← calandria condenser emission reach the standard
↓
Oil and gas separator product oil
↓
Water seal explosion-proof machine
End product from Eco-Friendly scrap plastic circulating machine to oil
| NO. | Name | Percentage | Usage |
| 1 | Tyre oil | 40%~45% | * can be sold directly as fuel. * can be refine to diesel and gasoline by oil distillation plant |
| 2 | Carbon black | 37% | * can be sold directly. * can be refined by carbon black processing machine to make it finer (1500mesh finer). *can be made into pellet by pellet machine |
| 3 | Steel wire | 13% | *can be sold directly as steel or iron. |
| 4 | Waste gas | 5% | * can be recycled to heat up the reactor |
Environment of Eco-Friendly scrap plastic circulating machine to oil
Dispose waste gas, liquid, and residua in the process:
a. Waste gas: Transferred through two safety device: water seal &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulphurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
b. Waste liquid: Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless wa ste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)
c. Waste solid. The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material).
Product Categories : Waste Plastic Pyrolysis Plant